feat(train): FSDP checkpoint saving

src/lerobot/common/train_utils.py

@@ -98,6 +98,7 @@ def save_checkpoint(
     postprocessor: PolicyProcessorPipeline | None = None,
     num_processes: int | None = None,
     batch_size: int | None = None,
+    model_state_dict: dict | None = None,
 ) -> None:
     """This function creates the following directory structure:
 
@@ -127,9 +128,14 @@ def save_checkpoint(
             resume. Defaults to None (not recorded).
         batch_size (int | None, optional): Per-process batch size to record for sample-exact
             resume. Defaults to None (not recorded).
+        model_state_dict: Pre-gathered full (unsharded) model state dict. Required under FSDP,
+            where `policy.state_dict()` would return sharded tensors; the caller gathers it via a
+            cross-rank collective and passes it here so rank 0 can write it directly. It holds
+            FSDP's fp32 master weights and is saved as-is (the loader casts to the policy dtype on
+            read). When None (DDP / single-GPU), the model is saved the normal way. Defaults to None.
     """
     pretrained_dir = checkpoint_dir / PRETRAINED_MODEL_DIR
-    policy.save_pretrained(pretrained_dir)
+    policy.save_pretrained(pretrained_dir, state_dict=model_state_dict)
     cfg.save_pretrained(pretrained_dir)
     if cfg.peft is not None:
         # When using PEFT, policy.save_pretrained will only write the adapter weights + config, not the

src/lerobot/policies/pretrained.py

@@ -23,7 +23,7 @@ from typing import TypedDict, TypeVar, Unpack
 
 import packaging
 import safetensors
-from huggingface_hub import HfApi, ModelCard, ModelCardData, hf_hub_download
+from huggingface_hub import HfApi, ModelCard, ModelCardData, hf_hub_download, save_torch_state_dict
 from huggingface_hub.constants import SAFETENSORS_SINGLE_FILE
 from huggingface_hub.errors import HfHubHTTPError
 from safetensors.torch import load_model as load_model_as_safetensor, save_model as save_model_as_safetensor
@@ -129,10 +129,43 @@ class PreTrainedPolicy(nn.Module, HubMixin, abc.ABC):
         if not getattr(cls, "name", None):
             raise TypeError(f"Class {cls.__name__} must define 'name'")
 
-    def _save_pretrained(self, save_directory: Path) -> None:
+    def save_pretrained(
+        self,
+        save_directory: str | Path,
+        *,
+        state_dict: dict[str, Tensor] | None = None,
+        repo_id: str | None = None,
+        push_to_hub: bool = False,
+        card_kwargs: dict | None = None,
+        **push_to_hub_kwargs,
+    ) -> str | None:
+        """Save the policy to a directory (and optionally push to the Hub).
+
+        Overrides `HubMixin.save_pretrained` to add a `state_dict` argument (mirroring
+        `transformers.PreTrainedModel.save_pretrained`). Under FSDP, `self.state_dict()` would
+        return sharded tensors, so the caller gathers the full state dict via a cross-rank
+        collective and passes it here for `_save_pretrained` to write directly.
+        """
+        save_directory = Path(save_directory)
+        save_directory.mkdir(parents=True, exist_ok=True)
+        self._save_pretrained(save_directory, state_dict=state_dict)
+        if push_to_hub:
+            if repo_id is None:
+                repo_id = save_directory.name
+            return self.push_to_hub(repo_id=repo_id, card_kwargs=card_kwargs, **push_to_hub_kwargs)
+        return None
+
+    def _save_pretrained(self, save_directory: Path, state_dict: dict[str, Tensor] | None = None) -> None:
         self.config._save_pretrained(save_directory)
         model_to_save = self.module if hasattr(self, "module") else self
+        if state_dict is None:
             save_model_as_safetensor(model_to_save, str(save_directory / SAFETENSORS_SINGLE_FILE))
+            return
+        # A pre-gathered (e.g. FSDP full) state dict was supplied: write it directly.
+        # `save_torch_state_dict` discards shared-tensor duplicates just like `save_model` does;
+        # pin `max_shard_size` above the total size so the output stays a single `model.safetensors`
+        total_bytes = sum(t.numel() * t.element_size() for t in state_dict.values())
+        save_torch_state_dict(state_dict, str(save_directory), max_shard_size=max(total_bytes, 1))
 
     @classmethod
     def from_pretrained(

src/lerobot/scripts/lerobot_train.py

@@ -189,6 +189,7 @@ def train(cfg: TrainPipelineConfig, accelerator: "Accelerator | None" = None):
 
     require_package("accelerate", extra="training")
     from accelerate import Accelerator
+    from accelerate.utils import DistributedDataParallelKwargs, DistributedType
 
     cfg.validate()
 
@@ -197,7 +198,6 @@ def train(cfg: TrainPipelineConfig, accelerator: "Accelerator | None" = None):
     # We set step_scheduler_with_optimizer=False to prevent accelerate from adjusting the lr_scheduler steps based on the num_processes
     # We set find_unused_parameters=True to handle models with conditional computation
     if accelerator is None:
-        from accelerate.utils import DistributedDataParallelKwargs
 
         ddp_kwargs = DistributedDataParallelKwargs(find_unused_parameters=True)
         # Accelerate auto-detects the device based on the available hardware and ignores the policy.device setting.
@@ -558,20 +558,31 @@ def train(cfg: TrainPipelineConfig, accelerator: "Accelerator | None" = None):
             train_tracker.reset_averages()
 
         if cfg.save_checkpoint and is_saving_step:
+            # All ranks must call get_state_dict; rank 0 gets the
+            # full state dict, others get an empty dict.
+            is_fsdp = accelerator.distributed_type == DistributedType.FSDP
+            model_state_dict = accelerator.get_state_dict(policy)
             if is_main_process:
                 logging.info(f"Checkpoint policy after step {step}")
                 checkpoint_dir = get_step_checkpoint_dir(cfg.output_dir, cfg.steps, step)
+                if is_fsdp:
+                    # TODO(fsdp): sharded optimizer-state save/resume is not wired up yet.
+                    logging.warning(
+                        "FSDP checkpoint: saving model weights only (optimizer state skipped; "
+                        "resume-from-checkpoint not supported under FSDP yet)."
+                    )
                 save_checkpoint(
                     checkpoint_dir=checkpoint_dir,
                     step=step,
                     cfg=cfg,
                     policy=accelerator.unwrap_model(policy),
-                    optimizer=optimizer,
+                    optimizer=None if is_fsdp else optimizer,
                     scheduler=lr_scheduler,
                     preprocessor=preprocessor,
                     postprocessor=postprocessor,
                     num_processes=accelerator.num_processes,
                     batch_size=cfg.batch_size,
+                    model_state_dict=model_state_dict,
                 )
                 update_last_checkpoint(checkpoint_dir)
                 if wandb_logger: